Metal Substitution

Pioneering Innovation: Metal Substitution & Light Weighting

Transforming Metal Components for Superior Performance

At Radiant Industries, our expertise in metal substitution and light weighting offers significant advantages for modern automotive engineering. By converting metal parts to high-performance engineered polymers, we not only reduce vehicle weight but also enhance fuel efficiency and lower carbon footprints.

High Volume Production and Efficiency

Our process begins with identifying and researching parts that can be effectively converted from metal to plastic. This transition is crucial for achieving shorter cycle times and increased die life, with each part designed to meet rigorous automotive standards. We ensure a seamless integration of child parts into moulding process, streamlining production, and reducing assembly complexity.

Technical Expertise and Advanced Solutions

Our technical prowess is showcased in the production of components such as the Thermostat Housing, Throttle Body, Engine Oil Plug, Suction Oil Pipe, and Governer Gear. Each part undergoes meticulous prototyping and testing to ensure optimal performance. The shift from metal to plastic provides a weight saving of up to 40% and costs savings of up to 30% without compromising on strength or durability.

Collaborative Engineering and Innovation

We engage in close collaboration with our customers to refine designs and select the best materials for metal substitution. This partnership ensures that the end product meets all performance and functional requirements, enhancing the overall efficiency and sustainability of the vehicle.

Applications in Automotive Components

Our success in metal substitution is evident in parts like the Thermostat Housing and Throttle Body, which have been successfully converted to plastic, delivering superior performance and durability. The Suction Oil Pipe and Engine Oil Plug are other examples where our innovation has led to significant improvements in vehicle efficiency and sustainability.

Key Benefits

• Shorter Cycle Times: Multi-cavity approach for faster production.
• Increased Die Life: Longevity of up to 1 million parts.
• No Machining Process: Reduced investment in machining processes.
• Significant Weight and Cost Savings: Up to 40% in weight reduction and 30% in cost reduction.